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Slip Prevention for Offshore External Crawler Robots: Mechanical and Control Solutions

Esben Thomsen Uth, Jannic Schurmann Larsen, Mikkel Edling, Sigurd Stoltenberg Klemmensen, Jesper Liniger & Simon Pedersen

Increasing developments in the offshore energy sector have led to demand for robotics use in inspection, maintenance, and repair maintenance tasks, particularly for the service life extension of structures. These robots experience slippage due to varying surface conditions caused by environmental factors and marine growth, leading to inconsistent traction forces and potential mission failures in single-drive systems. This paper explores control strategies and mechanical configurations both in simulation and on the physical industrial robot to mitigate slippage in offshore robotic operations, improving reliability and reducing costs. This study examines mechanical and control modifications such as multi-wheel drive (MWD), PID velocity control, and a feedback-linearized slip control system with an individual wheel disturbance observer to detect surface variations. The results indicate that a 3 WD setup with slip control handles the widest range of conditions but suffers from high control effort due to chattering effects. The simulations show potential for slip control; practically, challenges arise from low sampling rates compared to traction changes. In real-world conditions, a PID-controlled MWD system, combined with increased normal force, achieves better traction and stability. The findings highlight the need for further investigation into the mechanical design and sensor feedback, with the refinement of slip control strategies and observer design for the offshore environment.

Journal of Marine Science and Engineering / 2025
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Wave propagation over a submerged bar: benchmarking of VoF, sigma transformation, and SPH numerical models against physical wave flume tests

Jacob Andersen, Mads Røge Eldrup, Francesco Ferri & Gael Verao Fernandez

Accurate prediction of wave transformation is key in the design of coastal and nearshore structures which typically depends on numerical models. Turbulent and rotational effects call for the use of Computational Fluid Dynamics (CFD) solvers of which a large range of formulations including free surface treatments exists. Physical wave flume tests of wave propagation over a submerged bar with various levels of nonlinearity, regularity, and wave-breaking, dedicated to numerical model benchmarking or validation, were carried out in the Ocean and Coastal Engineering Laboratory of Aalborg University. Three fundamentally different CFD models each widespread within their category are benchmarked against the experimental data. The CFD models are based on (i) the Volume of Fluid (VoF) based interFoam solver of OpenFOAM, (ii) the sigma-transformation solver of MIKE 3 Waves Model FM, and (iii) the weakly compressible delta-SPH solver of DualSPHysics. Accuracy of the numerical models is assessed from surface elevation time series, evaluation metrics (averaged errors on surface elevations, amplitudes, phases, and wave set-up), and spectral analyses to calculate the amplitude and phase contents of primary and higher-order components along the wave flume. Applicability is assessed from computational costs and ease-of-use factors such as the effort to configure the numerical models and achieve convergence. In general, the numerical models have high correlation to the physical tests and are as such suitable to model complex wave transformation with an accuracy sufficient for most coastal engineering applications. The VoF model performs more accurately under the turbulent conditions of breaking waves, increasing its relative accuracy in the prediction of downwave surface elevation. The sigma transformation model has simulation times one to two orders of magnitude lower than those of the VoF and SPH models.

Discover Applied Sciences / 2025
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Prediction of the extreme slow-drift response of moored floating structures using design waves

Athanasios Dermatis, Benjamin Bouscasse, Guillaume Ducrozet*, Henrik Bredmose & Harry B. Bingham

Design waves have been used in the past for the probabilistic assessment of wave-induced loads and responses of offshore structures. Various response-conditioning techniques have been employed to determine suitable wave episodes, typically based on linear response transfer functions. Nevertheless, extreme events are not always driven by linear phenomena but can be triggered by near-resonant effects, as in the case of the slow-drift motions of moored floating bodies. Limited research has been devoted to addressing this class of responses using response-conditioned waves (RCW). This paper presents a new approach for deriving RCWs that accounts for combined wave- and low-frequency responses. Both the response amplitude operator (RAO) and the quadratic transfer function (QTF) are employed in an iterative response-conditioning procedure. That permits the identification of appropriate short-duration wave episodes that excite resonant slow-drift motions. These wave episodes are then used in a two-step multi-fidelity design wave methodology for the probabilistic evaluation of the fully nonlinear extreme responses. The proposed approach is validated experimentally for predicting the surge excursions of a moored container ship, and good agreement is found against Monte Carlo results in irregular waves.

Ocean Engineering / 2025
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Benchmark study of the DTU OWC chamber with both two-way and one-way absorption

Harry Bingham, Bárdur Joensen, Robert W. Read, Kim Nielsen, Thanh Toan Tran, Hafiz Ahsan Said, Thomas Kelly, John V. Ringwood, Imai Yasutaka, Joep van der Zanden, Yi-Hsiang Yu, Claes Eskilsson & Alex Abolfazl Shiri

This paper reports on a benchmark study based on small-scale (1:50) measurements of a single, oscillating water column chamber mounted sideways in a long flume. The geometry of the OWCchamber is extracted from a barge-like, attenuator- type floating concept “KNSwing” with 40 chambers targeted for deployment in the Danish part of the North Sea. In addition to traditional two-way energy extraction we also consider one-way energy extraction with passive venting and compare chamber response, pressures and total absorbed energy between the two methods. A blind study was established for the numerical modeling, with participants applying several implementations of weakly nonlinear potential flow theory and commercial Navier–Stokes solvers (CFD). Both compressible and incompressible models were used for the air phase. Potential flow calculations predict more energy absorption near the chamber resonance for one-way absorption than for two-way absorption, but the opposite is found from the experimental measurements. This outcome is mainly attributed to energy losses in the experimental passive valve system, but this conclusion must be confirmed by better experimental measurements. Modeling the one-way valve in CFD proved to be very challenging and only one team was able to provide results which were generally closer to the experiments. The study illustrates the challenges associated with both numerical and experimental analysis of OWC chambers. Air compressibility effects were not found to be important at this scale, even with the large volume of additional air used for the one-way case.

Journal of Ocean Engineering and Marine Energy / 2025
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Analyzing inland waterway competitiveness with electric autonomous RoRo vessels: A case study from Rotterdam to Ghent

Seyed Parsa Parvasi, Harilaos N. Psaraftis, Sotirios Michailidis, Kristoffer Kloch, Stefan Krause, Espen Tangstad & Odd Erik Mørkrid

Adopting green vehicles in the transport sector is a highly effective policy for mitigating the sector’s carbon footprint. Moreover, the EU transport policy acknowledges the pivotal role of inland waterways (IWW) in decarbonizing Europe, with a strategic objective to enhance its modal share through the transition from road to IWW. This paper investigates the potential of electric autonomous Roll-on Roll-off (RoRo) ships to enhance the competitive edge of IWW as compared to road transport. This paper examines the impact of this innovative transport system on sustainability by analyzing Key Performance Indicators (KPIs) across economic and environmental dimensions using a comparative case study approach and quantitative analysis data. The main result is that implementing electric autonomous RoRo ships can lead to a 45 % reduction in OPEX (operational expenditure), with profitability expected after about 3.5 years. Emissions decrease by more than 60 %, and by 2030, CO2 emissions in the Well-to-Wake (WTW) cycle are projected to reduce by approximately 77,000 tonnes, aligning with EU transport and environmental policies.

Case Studies on Transport Policy / 2025
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The New Patterns of Competition Between Chinese and European Firms in the Global Shipping and Logistics Industry

Claes-Göran Alvstam, Liping Jiang & Bent Petersen

This chapter argues that state-owned Chinese integrated maritime logistics enterprises are about to change the power balance vis-à-vis the hitherto dominant, privately owned enterprises based in Europe. This shift, which has been actively supported as part of China’s ambitious Belt and Road Initiative, will directly affect the European Union’s common transport and competition policy. Within the larger Belt and Road Initiative, the Maritime Silk Road project can be seen as the umbrella concept for the comprehensive management of the entire supply chain between China and Europe. We discuss possible policy implications for both China and the European Union when it comes to managing the subtle balance between geopolitical considerations and efficient operations of trade and transport controlled by a few dominant actors. As part of our theoretical framework, we use two extensions of the classical obsolescing bargaining model: the one-tier bargaining model and a bargaining model of reciprocation. By combining the two models, we aspire to explain the changing nature of bargaining relations between, on the one hand, the Chinese government and its state-owned enterprises and, on the other, the private-owned European companies as a function of the goals, resources and constraints of the involved parties.

Business and Policy Challenges of Global Uncertainty : European Perspectives / 2025
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A representative model and benchmark suite for the container stowage planning problem

Agnieszka Sivertsen, Line Reinhardt & Rune Møller Jensen

Due to limited access to domain knowledge and domain-relevant benchmark data, the Container Stowage Planning Problem (CSPP) is notably under-researched. In particular, previous models of the CSPP have lacked two key aspects of the problem: lashing forces and paired block stowage. The former may reduce vessel capacity by up to 10%, and the latter is NP-hard. The Representative CSPP (RCSPP), which captures all critical aspects of the problem is formulated. The presented RCSPP incorporates overlooked constraints such as paired block stowage and lashing, along with an innovative method for estimating lashing forces, all while maintaining simplicity. A heuristic method, STOW, has been developed to identify solutions for the RCSPP using a specially designed benchmark suite based on real-world scenarios. STOW algorithm is an advanced search heuristic employing a diverse range of solution modification strategies, each tailored to address specific aspects of stowage optimization. Feasible solutions were successfully identified for all instances within the benchmark suite. Our initial findings emphasize the importance of accurately modeling lashing forces and employing paired block stowage. Results show that removing the lashing constraint can increase the number of containers stowed by over 7% on average, while disabling paired block stowage can result in nearly a 5% increase.

Transportation Research Part E: Logistics and Transportation / 2025
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A High-order Accurate Spectral Element-based Time-Domain Simulation of a Model-Scale Floating Offshore Wind Turbine

Jens Visbech, Harry B. Bingham, Claes Eskilsson, Johannes Palm & Allan P. Engsig-Karup

This paper describes a new high-order composite numerical model for simulating moored floating offshore bodies. We focus on a floating offshore wind turbine and its static equilibrium and free decay. The composite scheme models linear to weakly nonlinear motions in the time domain by solving the Cummins equations. Mooring forces are acquired from a discontinuous Galerkin finite element solver. Linear hydrodynamic coefficients are computed by solving a pseudo-impulsive radiation problem in three dimensions using a spectral element method. Numerical simulations of a moored model-scale floating offshore wind turbine were performed and compared with experimental measurements for validation, ultimately showing a fair agreement.

International Journal of Offshore and Polar Engineering / 2024
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A case study on the stability of three-layered rock armor in breakwater roundheads

Thomaz Tessler, Hans F. Burcharth, Thomas Lykke Andersen, Mads Røge Eldrup & Debora Coting Braga

For the design of the breakwater for the protection of Barra do Dande Ocean Terminal in Angola, a rock armor rubble mound structure was the obvious solution due to the proximity of a suitable quarry. For this type of breakwater there is a close relationship between damage resistance in terms of armor unit size and the required maintenance. Designing for small probability of damage generally infers high construction costs but lower maintenance costs. Breakwater roundheads are generally the most critical part of rubble mound breakwaters. In search of minimum lifetime costs, a stable low-cost solution for the breakwater head was investigated in terms of a three-layer rock armor solution applied in the most critical sectors of the roundhead. The aim was to avoid the production wise and construction wise costly large rock sizes while still maintaining a low probability of repairs. The three-layer rock armor solution applied in the critical roundhead sectors was studied in physical model tests at the Aalborg University Ocean and Coastal Engineering Laboratory, Denmark. This solution means that smaller rocks can be applied as failure occurs at significantly higher damage levels. The three-layer solution was a viable technical and economic solution for the port construction and operation.

The World Association for Waterborne Transport Infrastructure / 2024
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High-Fidelity Hydrodynamic Simulations of a Slack-Moored Floating Offshore Wind Turbine Platform

Claes Eskilsson, Gael Verao Fernandez, Jacob Andersen & Johannes Palm

We numerically simulate the hydrodynamic response of a floating offshore wind turbine (FOWT) using computational fluid dynamics. The FOWT under consideration is a slack-moored 1:70 scale model of the UMaine VolturnUS-S semi-submersible platform. The test cases under consideration are (i) static equilibrium load cases, (ii) free decay tests, and (iii) two focused wave cases of different wave steepness. The FOWT is modeled using a two-phase Navier-Stokes solver inside the OpenFOAM-v2006 framework. The catenary mooring is computed by dynamically solving the equations of motion for an elastic cable using the MoodyCore solver. The results are shown to be in good agreement with measurements.

International Journal of Offshore and Polar Engineering / 2024
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