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Keyword: marine fuel efficiency

paper

Designing the Liner Shipping Network of Tomorrow Powered by Alternative Fuels

Mikkel Lassen, Klaus Kahler Holst & Stefan Ropke

The liner shipping industry is undergoing an extensive decarbonization process to reduce its 275 million tons of CO2 emissions as of 2018. In this process, the long-term solution is the introduction of new alternative maritime fuels. The introduction of alternative fuels presents a great set of unknowns. Among these are the strategic concerns regarding sourcing of alternative fuels and, operationally, how the new fuels might affect the network of shipping routes. We propose a problem formulation that integrates fuel supply/demand into the liner shipping network design problem. Here, we present a model to determine the production sites and distribution of new alternative fuels-we consider methanol and ammonia. For the network design problem, we apply an adaptive large neighborhood search combined with a delayed column generation process. In addition, we wish to test the effect of designing a robust network under uncertain demand conditions because of the problem's strategic nature and importance. Therefore, our proposed solution method will have a deterministic and stochastic setup when we apply it to the second-largest multihub instance, WorldSmall, known from LINER-LIB. In the deterministic setting, our proposed solution method finds a new best solution to three instances from LINER-LIB. For the main considered WorldSmall instance, we even noticed a new best solution in all our tested fuel settings. In addition, we note a profit drop of 7.2% between a bunker-powered and pure alternative fuel-powered network. The selected alternative fuel production sites favor a proximity to European ports and have a heavy reliance on wind turbines. The stochastic results clearly showed that the found networks were much more resilient to the demand changes. Neglecting the perspective of uncertain demand leads to highly fluctuating profits.

Transportation Science / 2025
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Wind Propulsion Systems for Commercial Ships: Modelling, Design, and Economic Optimization

Martina Reche Vilanova

Driven by regulatory mandates, International Maritime Organization (IMO) decarbonization targets, market pressure, and evolving societal expectations, the maritime industry is undergoing a fundamental transition towards full decarbonization. This shift has renewed interest in Wind Propulsion Systems (WPSs) as viable propulsion alternatives, reflected in their increasing adoption. However, widespread implementation remains challenging. Each WPS installation design excels under specific conditions, which makes selecting the most cost-effective WPS installation complex. Failure to optimize design and placement can lead to suboptimal fuel savings or unprofitable deployments, limiting industry confidence, and slowing adoption.

To address these challenges, this PhD Thesis presents a novel modelling framework to optimize WPS installation designs by evaluating their cost-benefit trade-offs. The framework identifies the optimal WPS class, design, positioning, and arrangement to maximize fuel savings and emission reductions while minimizing investment costs, tailored to an operator’s specific profile. The study addresses three main objectives: (1) determining the most cost-effective WPS installation design, (2) enhancing industry understanding of WPS performance, and (3) supporting informed decision-making for shipowners and operators.

The results demonstrate that there is no on-size-fits-all WPS solution; instead, each optimal configuration requires a use-case-specific evaluation, accounting for factors such as ship type, route, wind conditions, emissions reduction targets, and operational constraints. However, general trends emerge. Higher emissions reduction ambitions – requiring larger WPS installations — favor high lift-to-drag ratio and lightweight technologies for costeffectiveness. In contrast, low lift-to-drag ratio systems are more sensitive to deck placement and wind conditions due to the resulting hydrodynamic penalties to counteract aerodynamic
forces, though these effects become less significant for lower emissions reduction targets. Installation viability is further constrained by factors such as maximum air draft and cargo space loss due to weight penalties, which may significantly impact economic feasibility.

Optimization of WPS installation design is found to be critical for maximizing economic returns and ensuring fair comparisons across different WPS classes, as each class has unique performance characteristics. The most cost-effective configurations generally involve max imizing unit spacing to reduce aerodynamic interactions and placing units near the hydrodynamic center of lateral resistance to minimize added resistance penalties. Suboptimal designs can extend payback periods by over 150% compared to optimized configurations. Additionally, while WPS-equipped vessels require higher upfront investment, they demonstrate rapid payback periods and strong profitability, particularly in favorable operational and economic conditions.

A critical threshold of limited return on investment is identified for retrofit installations, occurring when additional WPS units no longer yield increased fuel and emissions savings. This is due to hydrodynamic penalties required to maintain yaw moment balance, ultimately offsetting the WPS benefits. This also underscores the need for an optimized deployment strategy to maximize savings while minimizing investment costs, preventing unprofitable installations that could foster skepticism and hinder adoption.

The methods and findings presented in this PhD Thesis provide a foundation for unlocking the full potential of wind propulsion systems, supporting a more sustainable, cost-effective, and decarbonized shipping industry.

Technical University of Denmark / 2025
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Prospective life cycle assessment of solid recovered fuel utilization and marine fuel production in cement plants

Daniel Fozer, Mikołaj Owsianiak & Michael Zwicky Hauschild

Incumbent clinker production practices fall short of meeting carbon-emission neutral targets, pressing the need to implement waste valorization approaches in cement plants to mitigate environmental impacts. However, there is a lack of knowledge on the future environmental performance of emerging waste-to-heat and fuel upcycling in clinker manufacturing. This study examines the prospective life cycle impacts of (1) solid recovered fuel (SRF) utilization and (2) on-site marine fuel production using integrated fluidized bed pyrolysis to substitute fossil fuels in clinker production and marine transportation. Environmental impacts are projected between 2025 and 2050 by applying learning effects in the foreground life cycle inventory and shared socioeconomic pathways (SSP1, SSP2), extended with the 1.9 W m−2 representative concentration pathway (SSP2-RCP1.9), in the background system. The highest decarbonization progress (−538.9 kg CO2-eq (t clinker)−1) is achieved under the SSP2-RCP1.9 development trajectory, driven by avoidance of emissions from waste management systems and converting biogenic carbon-rich municipal solid waste resources. The predicted CO2-eq impacts are found to be lower than the point source emission from raw meal calcination in several SSP scenarios, indicating that carbon-emission neutrality is attainable in combination with retrofitted carbon capture, utilization, and storage (CCUS) technologies. The assessment highlights the potential for burden shifting to other environmental impacts, e.g., particulate matter formation (+37.0 % by 2050), pointing to the need to evaluate additional pyrolysis oil upgrading and NOX emission mitigation strategies. Overall, synergizing waste pyrolysis with clinker production is found to be favourable due to (i) improved energy requirements, (ii) reduced fossil fuel use and impacts on climate change and ecosystem quality, and (iii) high potential for technological learning-driven environmental progress.

Sustainable Production and Consumption / 2025
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A numerical study of the influence of pilot fuel injection timing on combustion and emission formation under two-stroke dual-fuel marine engine-like conditions

Arash Nemati, Jiun Cai Ong, Kar Mun Pang, Stefan Mayer, Jens Honoré Walther

Stricter regulations imposed on emissions are motivating the scientific community to consider studying alternative fuels to achieve low emission, high efficient dual-fuel (DF) marine engines. In this context, three dimensional computational fluid dynamic (CFD) simulations are performed to study the combustion and emission formation under two-stroke, dual-fuel marine engine-like conditions. The DF engine configuration consists of a pilot diesel fuel and a high-pressure, direct injection (HPDI) of natural gas (NG). The simulation results are validated under both high load (high charge density) and low load (low charge density) operating conditions. Detailed analysis of the flame development and emission formation are performed. The interaction between the pilot diesel jets and the methane flame jets is studied. Based on the results, the further methane jets penetration in the low load case leads to better air–fuel mixing and a higher combustion intensity than that in the high load. Effects of the pilot fuel injection timing on combustion and emission formation and the governing mechanisms are also investigated in detail. Results indicate that the intense combustion of the accumulated methane expands the methane flame towards the piston when the pilot injection timing is retarded. The NO formation is lower in the high load case with higher charge density due to the lower combustion intensity. Also, retarding the pilot injection timing decreases the NO formation.

Fuel / 2022
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CFD analysis of combustion and emission formation using URANS and LES under large two-stroke marine engine-like conditions

Arash Nemati, Jiun Cai Ong, Jens Honoré Walther

In this paper, the main aim is to examine the performance of turbulence models to shed light on the effect of turbulence modeling in capturing different in-cylinder phenomena under large two-stroke marine engine-like conditions. The Unsteady Reynolds Averaged Navier–Stokes (URANS) and Large Eddy Simulation (LES) turbulence models are utilized. The LES and URANS results are compared with experimental data, in which LES and URANS models show similar accuracy in capturing the pressure and heat release with a moderately better accuracy in the LES case. The predicted gas temperature at the liner wall is approximately 45% higher for URANS than LES during the expansion stroke, which may lead to different sulfuric acid formation and heat transfer prediction. The LES model predicts a 34% higher average swirl than that in the URANS case which leads to an earlier and a stronger interaction between the flame and the spray, decreasing the oxidation of the emissions. Due to the higher predicted in-cylinder temperature in the LES case, the NO emission amount at exhaust valve opening time (EVO) is 7% higher in the LES case. At EVO, the emission in the LES case is predicted to be 3-fold higher than that in the URANS case due to less oxidation of in the post oxidation stage in the LES case. The second cycle LES simulation shows that the solutions after the scavenging process are in-sensitive to the initial conditions.

Applied Thermal Engineering / 2022
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Numerical Simulation of Combustion under Marine Engine Like Conditions

Arash Nemati

This thesis presents the numerical study of combustion under marine engine like condi- tions. The thesis is divided into two main parts. In the first part, combustion is studied in a large two-stroke marine engine with conventional diesel fuel. In the second part, two different dual-fuel combustion modes of diesel-methane i.e. non-premixed combus- tion and premixed combustion are studied. All numerical models are validated with the experimental data.
First, in a simplified geometry of the marine engine, conjugate heat transfer (CHT) calculations are applied to simultaneously solve the in-cylinder gas phase dynamics and the temperature field within the liner of the engine. The effects of different initial tem- peratures across the liner and the effects of the amount of water vapor in the air on the sulfuric acid formation and condensation in a large two-stroke marine engine are studied. An initial temperature is calculated based on heat transfer modeling and it is observed that the sulfuric acid vapor formation is more sensitive to the variation of the water vapor amount than the sulfuric acid condensation. In the next step, the effects of the turbulence modelling on the simulation of the full cycle of the engine including scavenging process, combustion, and emission formation is studied in a real geometry of a large two-stroke marine research engine. The Unsteady Reynolds Averaged Navier- Stokes (URANS) and Large Eddy Simulation (LES) turbulence models are utilized for modeling of in-cylinder turbulent flow. The accuracy of the tangential velocity and swirl flow in the top of the cylinder where the fuel is injected is crucial to predict the air-fuel mixing correctly. It is found that URANS predicts a solid body rotation for the tangential velocity in this region. However, LES predicts a tangential velocity that is uniformly distributed in the radial direction that is consistent with experimental results. Furthermore, during the scavenging process, LES is able to predict the Burgers vortex upstream of the cylinder near the scavenging ports. Also, LES predicts a higher angu- lar momentum inside the cylinder in comparison with URANS. During the combustion process, the LES model shows a moderately better performance in capturing the experi- mental pressure and heat release rate profiles than URANS. However, the predicted gas temperature at the liner wall is approximately 45 % higher for URANS than LES during the expansion stroke, which is attributed to a higher predicted turbulent viscosity in the URANS case. A higher temperature of gas beside the liner wall may decrease the sulfuric acid formation and increase the heat transfer. The higher predicted swirl by LES than that in URANS leads to an earlier and stronger interaction between the flame and the spray, decreasing the oxidation of the emissions. The second cycle LES simula- tion shows that the solutions after the scavenging process are in-sensitive to the initial conditions and the main governing parameters are boundary conditions and injection characteristics.
Next, two different dual-fuel combustion modes of non-premixed combustion and premixed combustion are studied. The non-premixed combustion is simulated and val- idated with the experimental data of a large two-stroke marine research engine under low and high engine loads. Based on the results, further methane jets penetration in the low load case leads to better air-fuel mixing and a higher combustion intensity than that in the high load. Effects of the pilot diesel fuel injection timing on combustion and emission formation and the governing mechanisms are also investigated in detail. Results indicate that the intense combustion of the accumulated methane expands the methane flame towards the piston when the pilot injection timing is retarded. The NO formation is lower in the high load case due to the lower combustion intensity. Also, retarding the pilot injection timing decreases the NO formation. Furthermore, the effect of the direction of pilot diesel injection is investigated which shows a significant effect on the methane start of combustion and intensity as well as flame propagation direction which leads to different heat transfer trends from the combustion chamber walls.
Premixed combustion is analysed in a constant volume combustion chamber (CVCC) and validated with experimental data. Results show that by simulation of methane-air mixing, the numerical model is able to capture the ignition delay time (IDT) within a maximum relative difference of 7 % to the measurements. A higher relative difference of 38% is obtained when methane gas injection is omitted and the methane-air and temperature are assumed homogeneous. Therefore, it is concluded that the simulation of methane-air mixing process is crucial in this type of combustion due to the presence of inhomogeneities in both methane fuel and temperature distribution after mixing. Creating the idealized inhomogeneities for separately investigation of methane and tem- perature inhomogeneities shows that the inhomogeneity in the temperature has a more profound influence on the IDT than the inhomogeneity in the methane distribution. Furthermore, the effects of the number of pilot fuel nozzle holes on the auto-ignition are studied. The auto-ignition process in two cases with 4 nozzle holes is investigated and compared with the base case with 8 nozzle holes. Considering the same amount of pilot fuel, the injection rate is assumed to be double in one of the cases, while in the other case, the injection duration is doubled. Results show that a reduction of the nozzle hole numbers can improve the pilot diesel ignition in the case with 4 nozzle holes and double injection duration compared to the base case with 8 nozzle holes. However, combustion in the case with 4 nozzle holes and a double injection rate is incomplete due to flame impingement on the walls.

Technical University of Denmark / 2022
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Numerical analysis of a premixed green e-fuel combustion with large eddy simulation: effects of the number of pilot fuel nozzle holes on auto-ignition

Nemati, Arash; Ong, Jiun Cai; Zhang, Min; Walther, Jens Honore

The future fuel for marine engines is not yet decided. However, it is well-known that utilizing green alternative e- fuels is a big step in the way of decarbonization. Dual-fuel (DF) engines offer great fuel flexibility with possibility of using different green gaseous e-fuels like methane and ammonia. The ignition of the lean premixed gaseous fuel in a DF engine depends on the auto-ignition of the injected pilot diesel fuel. Therefore, a proper auto- ignition of the pilot diesel is important in these engines. In the present study, large eddy simulation is carried out to study the auto-ignition process of pilot diesel in premixed methane-diesel DF combustion in a constant volume combustion chamber. The entire DF combustion processes involving methane injection, methane/air mixing, pilot diesel injection, and ignition are simulated. The numerical model is validated against experimental data. The base case has a pilot diesel injector with 8 nozzle holes. The auto-ignition process in two other cases with 4 nozzle holes are investigated and compared with the base case. Considering same amount of pilot fuel, the injection rate is assumed to be double in one the cases, while in the other case, the injection duration is doubled. The results show that the ignition process in the case with 4 nozzle holes and double injection rate is incomplete due to flame impingement on the walls. However, a reduction of the nozzle hole numbers can improve diesel pilot ignition in the case with 4 nozzle holes and double injection duration. The higher fuel mass per orifice leads to an increased fuel concentration within the diesel pilot sprays and higher combustion rate than the base case. Furthermore, more confined spray envelope in the case with double injection duration leads to an increased reactivity and more efficient auto-ignition process than the case with double injection rate.

Proceedings of ECOS 2022 - The 35th International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems 2022 / 2022
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Numerical investigation of soot formation and oxidation processes under large two-stroke marine diesel engine-like conditions using integrated CFD-chemical kinetics

Pang, Kar Mun; Karvounis, Nikolas; Walther, Jens Honore; Schramm, Jesper

In this reported work, multi-dimensional computational fluid dynamics studies of diesel combustion and soot formation processes in a constant volume combustion chamber and a marine diesel engine are carried out. The key interest here is firstly to validate the coupling of a newly developed skeletal n-heptane mechanism and a revised multi-step soot model using laser extinction measurements of diesel soot obtained at different ambient pressure levels in an optical accessible, constant volume chamber experiment. It is revealed that ignition delay times and liftoff lengths generated using the new skeletal model are close to those produced by the larger and more comprehensive chemical mechanisms, apart from those at the low pressure condition. The current study also demonstrates that the variation of averaged soot volume fraction with respect to the change of combustion chamber pressure captured using the revised soot model agrees reasonably well with the measurements in terms of peak values. The numerical model is subsequently applied to investigate the flame development, soot/nitrogen monoxide formation and heat transfer in a two-stroke, low-speed uniflow-scavenged marine diesel engine operating at full load condition, where optical measurements are not available. Comparisons to the experimental data show that the simulated pressure rise starts 1.0 crank angle degree in advance and the calculated peak pressure is 1.7% lower. The associated flame liftoff length is negligible, yielding higher local equivalence ratio and soot volume fraction values as compared to those under similar test condition in the constant volume chamber. With the use of the revised model, the total heat transfer to the walls calculated when soot radiative heat loss is taken into account is approximately 30% higher compared to that when only convective heat loss is considered. The averaged nitrogen monoxide concentration is 7.7% lower when both convective and soot radiative heat losses are accounted for but the net soot mass production is less sensitive to soot radiation. A sensitivity study reveals that neither increasing nor decreasing the soot absorption coefficient by 30% from the baseline setup is influential to nitrogen monoxide formation, soot mass production and heat transfer. The findings here aid to gain insights and provide a better understanding of the combustion and soot processes in large, uniflow-scavenged marine engines. The numerical model developed in this work can also be applied to explore different phenomena in this combustion system.

Applied Energy, Volume 169 / 2016
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