The current offshore oil & gas multi-phase production and transportation installations have big challenges related to the slugging flow: An unstable multi-phase flow regime where the flow rates, pressures and temperatures oscillate in the considered processes. Slug can be caused by different operating conditions and installation structures. The most severe slugs are often induced in long vertical risers or production wells, where liquid blocks gas at the riser/well base and correspondingly it causes the pressure to accumulate and hence originates the oscillating performance. There are many severe consequences to the production processes because of the slugging flow. This paper reviews some observed latest status and key challenges about slug detection, dynamical modeling and elimination of slugging flows. Mathematical modeling of slug has been used to investigate the slug mechanism and anti-slug control. Most of available models are based on mass-balance formulations, which often require sufficient data for reliable parameter tuning/identification. Slug elimination and control have been investigated for many years and there exist many solutions to eliminate the slug, but some of these methods can simultaneously reduce the oil & gas production, which is a very big concern as the production rate is the key evaluation parameter for offshore production. We conclude that the slugging flow is a well-defined phenomenon, even though this subject has been extensively investigated in the past decades, the cost-effective and optimal slug modeling and control are still open topics with many related challenges.
Slugging flow in offshore oil & gas multi-phase transportation pipelines cause big challenges as the flow regime induces flow and pressure oscillations in the multi-phase pipelines. The negative impacts of the most severe slugs are significant and thus the elimination of slugging flow in the pipelines is a highly investigated topic. To eliminate the slug in an online manner real-time slug detection methods are often required. Traditionally topside pressure transmitters upstream of a 3-phase separator have been used as the controlled variable. In this paper Electrical Resistivity Tomography (ERT) has been examined as an alternative to the traditional pressure transmitters. A lab-scaled testing facility has been constructed in order to obtain test data from an ERT transmitter with 12 probes. Different flow regimes have been generated by a pump and a compressor where 2-phase flow can be tested. Based on the results, the study concludes that the ERT is able to detect the slug very well when the oil and water are well mixed. Furthermore, the traditional pressure transmitters have the limitation that pressure variations can be caused by other operating conditions than slug, such as change in the back pressure from control valves. The biggest limitation using ERT is the lack of ability to distinguish between gas and oil, and thus the ERT can only be used as an effective slug detect measurement when the oil-to-water ratio is low.
Due to the presence of long high voltage cable networks, and power transformers for the grid connection, the offshore wind power plants (OWPPs) are susceptible to harmonic distortion and resonances. The grid connection of OWPP should not cause the harmonic distortion beyond the permissible limits at the point of common coupling (PCC). The resonance conditions should be avoided in all cases.
This paper describes the harmonic analysis techniques applied on an OWPP network model. A method is proposed to estimate the harmonic current compensation from a shunt-connected active power filter to mitigate the harmonic voltage distortion at the PCC. Finally, the harmonic distortions in the compensated and the uncompensated systems are compared to demonstrate the effectiveness of the compensation.
A numerical model (MOODY) for the study of the dynamics of cables is presented in Palm et al. (2013), which was developed for the design of mooring systems for floating wave energy converters. But how does it behave when it is employed together with the tools used to model floating bodies? To answer this question, MOODY was coupled to a linear potential theory code and to a computational fluid dynamics code (OpenFOAM), to model small scale experiments with a moored buoy in linear waves. The experiments are well reproduced in the simulations, with the exception of second order effects when linear potential theory is used and of the small overestimation of the surge drift when computational fluid dynamics is used. The results suggest that MOODY can be used to successfully model moored floating wave energy converters.
To clean the produced water is always a challenging critical issue in the offshore oil & gas industry. By employing the plant-wide control technology, this paper discussed the opportunity to optimize the most popular hydrocyclone-based Produced Water Treatment (PWT) system. The optimizations of the efficiency control of the de-oiling hydrocyclone and the water level control of the upstream separator are discussed and formulated. Some of our latest research results on the analysis and control of slugging flows in production well-pipeline-riser systems are also presented. The ultimate objective of this research is to promote a technical breakthrough in the PWT control design, which can lead to the best environmental protection in the oil & gas production, without sacrificing the production capability and production costs.
The severe slugging flow is always challenging in oil & gas production, especially for the current offshore based production. The slugging flow can cause a lot of potential problems, such as those relevant to production safety, fatigue as well as capability. As one typical phenomenon in multi-phase flow dynamics, the slug can be avoided or eliminated by proper facility design and control of operational conditions. Based on a testing facility which can emulate a pipeline-riser or a gas-lifted production well in a scaled-down manner, this paper experimentally studies the correlations of key operational parameters with severe slugging flows. These correlations are reflected through an obtained stable surface in the parameter space, which is a natural extension of the bifurcation plot. The maximal production opportunity without compromising the stability is also studied. Relevant studies have already showed that the capability, performance and efficiency of anti-slug control can be dramatically improved if these stable surfaces can be experimentally determined beforehand.
Slugging flow in the offshore oil & gas production attracts a lot of attention due to its limitation of production rate, periodic overload on processing facilities, and even direct cause of emergency shutdown. This work aims at two correlated objectives: (i) Preventing slugging flow; and meanwhile, (ii) maximizing the production rate at the riser of an offshore production platform, by manipulating a topside choke valve through a learning switching model-free PID controller. The results show good steady-state performance, although a long settling time due to the unknown reference for no slugging flow.
Due to the harsh weather conditions, severe spatial limitations and extremely high safety requirements, the indoor climate control for offshore oil & gas production platforms is much more challenging than any on-shore situations. For instance, the indoor pressure of man-board quarters should be kept all the way above the ambient pressure according to safety regulations. Meanwhile, the indoor air needs to be regularly changed in order to guarantee the indoor air quality. Both requirements could be possibly achieved by automatically manipulating either the throttle valve located at the terminal of the inlet channel in the considered Heating Ventilation and Air-Condition (HVAC) system, or the pressurization system located inside the inlet channel, or both of them in a coordinated way. A Model-Predictive Control (MPC) solution to control the inlet throttle has been proposed in our previous work. This paper proposes a set of control solutions to regulate the variable speed pressurization fan system such that the energy efficiency of the considered HVAC system can be explicitly considered. A combined feed-forward with a PI-based feedback control solution, and an MPC solution are proposed based on derived simple system models. Some preliminary simulation results show that both control solutions can keep the indoor pressure and the air circulation in a very satisfactory and robust manner, even subject to the presence of severe disturbances.
The paper presents incompressible Navier-Stokes simulations of the dynamics of a floating wave energy converter (WEC) coupled to a high-order finite element solver for cable dynamics. The coupled model has very few limiting assumptions and is capable of capturing the effects of breaking waves, green water loads on the WEC as well as non-linear mooring forces and snap loads, all of which are crucial for correct estimates of the extreme loads acting on the system in violent seas. The cable dynamics model has been developed as a stand-alone library that can be coupled to any body motion solver. In this study the open-source CFD package OpenFOAM has been employed. Preliminary test cases using incident regular Stoke's 5th order waves are presented, both for wave heights corresponding to operational conditions of the WEC as for a more severe condition in survival mode. It is illustrated that the coupled model is able to capture the complicated force propagation in the mooring cables.
Various sources of harmonic problems in large wind power plants (WPPs) and optimized harmonic mitigation methods are presented in this paper. The harmonic problems such as sources of harmonic emission and amplification as well as harmonic stability are identified. Also modern preventive and remedial harmonic mitigation methods in terms of passive and active filtering are described. It is shown that WPP components such as long HVAC cables and park transformers can introduce significant low-frequency resonances which can affect wind turbine control system operation and overall WPP stability as well as amplification of harmonic distortion. It is underlined that there is a potential in terms of active filtering in modern grid-side converters in e.g. wind turbines, STATCOMs or HVDC stations utilized in modern large WPPs. It is also emphasized that the grid-side converter controller should be characterized by sufficient harmonic/noise rejection and adjusted depending on WPPs to which it is connected.