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Keyword: Ship Design Optimization

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Wind Propulsion Systems for Commercial Ships: Modelling, Design, and Economic Optimization

Martina Reche Vilanova

Driven by regulatory mandates, International Maritime Organization (IMO) decarbonization targets, market pressure, and evolving societal expectations, the maritime industry is undergoing a fundamental transition towards full decarbonization. This shift has renewed interest in Wind Propulsion Systems (WPSs) as viable propulsion alternatives, reflected in their increasing adoption. However, widespread implementation remains challenging. Each WPS installation design excels under specific conditions, which makes selecting the most cost-effective WPS installation complex. Failure to optimize design and placement can lead to suboptimal fuel savings or unprofitable deployments, limiting industry confidence, and slowing adoption.

To address these challenges, this PhD Thesis presents a novel modelling framework to optimize WPS installation designs by evaluating their cost-benefit trade-offs. The framework identifies the optimal WPS class, design, positioning, and arrangement to maximize fuel savings and emission reductions while minimizing investment costs, tailored to an operator’s specific profile. The study addresses three main objectives: (1) determining the most cost-effective WPS installation design, (2) enhancing industry understanding of WPS performance, and (3) supporting informed decision-making for shipowners and operators.

The results demonstrate that there is no on-size-fits-all WPS solution; instead, each optimal configuration requires a use-case-specific evaluation, accounting for factors such as ship type, route, wind conditions, emissions reduction targets, and operational constraints. However, general trends emerge. Higher emissions reduction ambitions – requiring larger WPS installations — favor high lift-to-drag ratio and lightweight technologies for costeffectiveness. In contrast, low lift-to-drag ratio systems are more sensitive to deck placement and wind conditions due to the resulting hydrodynamic penalties to counteract aerodynamic
forces, though these effects become less significant for lower emissions reduction targets. Installation viability is further constrained by factors such as maximum air draft and cargo space loss due to weight penalties, which may significantly impact economic feasibility.

Optimization of WPS installation design is found to be critical for maximizing economic returns and ensuring fair comparisons across different WPS classes, as each class has unique performance characteristics. The most cost-effective configurations generally involve max imizing unit spacing to reduce aerodynamic interactions and placing units near the hydrodynamic center of lateral resistance to minimize added resistance penalties. Suboptimal designs can extend payback periods by over 150% compared to optimized configurations. Additionally, while WPS-equipped vessels require higher upfront investment, they demonstrate rapid payback periods and strong profitability, particularly in favorable operational and economic conditions.

A critical threshold of limited return on investment is identified for retrofit installations, occurring when additional WPS units no longer yield increased fuel and emissions savings. This is due to hydrodynamic penalties required to maintain yaw moment balance, ultimately offsetting the WPS benefits. This also underscores the need for an optimized deployment strategy to maximize savings while minimizing investment costs, preventing unprofitable installations that could foster skepticism and hinder adoption.

The methods and findings presented in this PhD Thesis provide a foundation for unlocking the full potential of wind propulsion systems, supporting a more sustainable, cost-effective, and decarbonized shipping industry.

Technical University of Denmark / 2025
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