The upstream offshore multi-phase well-pipeline-riser installations are facing huge challenges related to slugging flow: An unstable flow regime where the flow rates, pressures and temperatures oscillate in the multi-phase pipelines. One typical severe slug is induced by vertical wells or risers causing the pressure to build up and hence originates the oscillating pressure and flow. There exist many negative consequences related to the severe slugging flow and thus lots of investments and effort have been put into reducing or completely eliminating the severe slug. This paper reviews in detail the state-of-the-art related to analysis, detection, dynamical modeling and elimination of the slug within the offshore oil & gas Exploration and Production (E&P) processes. Modeling of slugging flow has been used to investigate the slug characteristics and for design of anti-slug control as well, however most models require specific facility and operating data which, unfortunately, often is not available from most offshore installations. Anti-slug control has been investigated for several decades in the oil & gas industry, but many of these existing methods suffer the consequent risk of simultaneously reducing the oil & gas production. This paper concludes that slug is a well defined phenomenon, but even though it has been investigated for several decades the current anti-slug control methods still have problems related to robustness. It is predicted that slug-induced challenges will be even more severe as a consequence of the longer vertical risers caused by deep-water E&P in the future.
The current offshore oil & gas multi-phase production and transportation installations have big challenges related to the slugging flow: An unstable multi-phase flow regime where the flow rates, pressures and temperatures oscillate in the considered processes. Slug can be caused by different operating conditions and installation structures. The most severe slugs are often induced in long vertical risers or production wells, where liquid blocks gas at the riser/well base and correspondingly it causes the pressure to accumulate and hence originates the oscillating performance. There are many severe consequences to the production processes because of the slugging flow. This paper reviews some observed latest status and key challenges about slug detection, dynamical modeling and elimination of slugging flows. Mathematical modeling of slug has been used to investigate the slug mechanism and anti-slug control. Most of available models are based on mass-balance formulations, which often require sufficient data for reliable parameter tuning/identification. Slug elimination and control have been investigated for many years and there exist many solutions to eliminate the slug, but some of these methods can simultaneously reduce the oil & gas production, which is a very big concern as the production rate is the key evaluation parameter for offshore production. We conclude that the slugging flow is a well-defined phenomenon, even though this subject has been extensively investigated in the past decades, the cost-effective and optimal slug modeling and control are still open topics with many related challenges.
Slugging flow in offshore oil & gas multi-phase transportation pipelines cause big challenges as the flow regime induces flow and pressure oscillations in the multi-phase pipelines. The negative impacts of the most severe slugs are significant and thus the elimination of slugging flow in the pipelines is a highly investigated topic. To eliminate the slug in an online manner real-time slug detection methods are often required. Traditionally topside pressure transmitters upstream of a 3-phase separator have been used as the controlled variable. In this paper Electrical Resistivity Tomography (ERT) has been examined as an alternative to the traditional pressure transmitters. A lab-scaled testing facility has been constructed in order to obtain test data from an ERT transmitter with 12 probes. Different flow regimes have been generated by a pump and a compressor where 2-phase flow can be tested. Based on the results, the study concludes that the ERT is able to detect the slug very well when the oil and water are well mixed. Furthermore, the traditional pressure transmitters have the limitation that pressure variations can be caused by other operating conditions than slug, such as change in the back pressure from control valves. The biggest limitation using ERT is the lack of ability to distinguish between gas and oil, and thus the ERT can only be used as an effective slug detect measurement when the oil-to-water ratio is low.