Injection of water into wells is a common practice in offshore oil and gas installations, and here as in many other industries the water has to be deaerated before it is sent through miles of pipelines to reduce the risk of corrosion in those pipelines and other downstream equipment. It requires extremely low concentrations of dissolved oxygen for the corrosion of metals to begin, and removing the dissolved oxygen is currently done in large vacuum deaeration towers, a highly energy demanding process, along with additional injection of chemical oxygen scavengers. In many instances these processes are controlled in a feed-forward manner, where the operators rely on infrequent sampling and corresponding measurements to control the process. The possibilities for optimization in this field are thus numerous. The main challenges are online measurements of dissolved oxygen and their use in feedback control. This article gives a brief review of the state-of-the-art and investigates the potential of using dissolved oxygen as a reliable feedback parameter, taking inspiration from onshore waste water industries which have been dealing with dissolved oxygen feedback control since the 1970's.
Offshore de-oiling installations are facing an increasing challenge with regards to removing oil residuals from produced water prior to discharge into the ocean. The de-oiling of produced water is initially achieved in the primary separation processes using gravity-based multi-phase separators, which can effectively handle large amounts of oil-well fluids but may struggle with the efficient separation of small dispersed oil particles. Thereby hydrocyclone systems are commonly employed in the downstream Produced Water Treatment (PWT) process for further reducing the oil concentration in the produced water before it can be discharged into the ocean. The popularity of hydrocyclone technology in the offshore oil and gas industry is mainly due to its rugged design and low maintenance requirements. However, to operate and control this type of system in an efficient way is far less simple, and alternatively this task imposes a number of key control challenges. Specifically, there is much research to be performed in the direction of dynamic modeling and control of de-oiling hydrocyclone systems. The current solutions rely heavily on empirical trial-and-error approaches. This paper gives a brief review of current hydrocyclone control solutions and the remaining challenges and includes some of our recent work in this topic and ends with a motivation for future work.